The CKD (Completely Knocked Down) process for an Android TV box involves shipping components in a disassembled state for local assembly. This approach reduces shipping costs, takes advantage of local assembly capabilities, and complies with import regulations in certain countries. Here’s an overview of the CKD process for Android TV boxes, incorporating furnace fixtures and stencils used in component preparation and assembly:
01 Component Manufacturing and Sourcing
The main components, such as the motherboard (with processor, RAM, and other chips), housing, power supply, remote control, Wi-Fi module, and other internal parts, are manufactured or sourced.
Stencils are used in the PCB assembly phase, ensuring precise placement of solder paste on the board for mounting components. Furnace fixtures then hold the boards steady during the reflow soldering process, ensuring each component adheres correctly to the PCB.
These assembled components are then consolidated at a central location before shipping.
02 Packaging for Shipment
Each component is packaged separately to ensure protection during transit. Sensitive parts like the motherboard are often packed with anti-static materials to prevent damage.
03 Shipping to Assembly Location
The CKD kit, containing all disassembled components, is shipped to the target country or assembly plant.
04 Local Assembly
At the local facility, technicians assemble the Android TV box according to specified assembly instructions, often using furnace fixtures and stencils during final assembly for stability and alignment.
Quality checks are conducted throughout the process, ensuring each component is correctly installed and meets required specifications.
05 Firmware Installation and Customization
Once assembled, firmware is flashed onto each TV box. This can be standard firmware or customized firmware to meet specific regional or client requirements.
Branding and customization, such as adding a custom launcher or apps, may also be done at this stage.
06 Final Testing and Quality Assurance
Each unit undergoes functionality and stress testing to verify system operation, Wi-Fi functionality, remote operation, and all port responses.
Final quality assurance ensures that each unit meets performance and visual quality standards.
07 Packaging for Sale
Finished products are packaged with accessories like the remote, power supply, and user manual. These are then boxed and labeled for retail or direct shipment to resellers.
CKD (Completely Knocked Down) assembly process for Android TV boxes, including how furnace fixtures and stencils ensure quality and precision. Learn each step, from sourcing components to local assembly, firmware installation, and final quality checks. Perfect for android tv box manufacturers, resellers, and industry professionals looking to optimize assembly and reduce shipping costs.
